Premium Technologys

Repair of industrial concrete floors

Concrete floors in factories and warehouses are often exposed to mechanical or chemical damage, which leads to defects such as cracks, chips and bumps. Premium Technologies company offers its professional services in the repair of concrete floors in industrial premises” turnkey ” in Astana and throughout Qazaqstan. Our specialists will be able to quickly and efficiently restore surfaces and restore them to the necessary performance characteristics. Restoration of the floor can be performed without dismantling the original coating, with local removal of defects or milling of individual sections. Repair of industrial concrete floors is carried out using advanced technologies and proprietary methods of geopolymer injection.

Causes of industrial floor defects

There are many causes of defects in the concrete industrial floor. Some may be related to the construction process, while others may be related to the use of the floor.

The most common causes of concrete floor defects are:

  • incorrect design without taking into account the loads that it will be subjected to;
  • incorrect ratio of concrete components used in laying the floor;
  • violation of concrete laying technology;
  • disturbed concrete curing process;
  • violation of operating rules;
  • lack of regular maintenance;
  • insufficient floor thickness.
Stages of restoration of industrial floors

The stages of restoration of industrial floors may include the following works:

  1. gender assessment. Visual inspection, defect analysis, measurements and examination are performed.
  2. Preparatory work. They include cleaning the floor surface of old coatings, dirt and dust, removing oils and fats, and treating the surface with a primer to improve the adhesion of the new coating.
  3. Repair of defects. The repair work required depends on the type of defect. These may include repairing cracks, leveling the surface, or replacing a portion of concrete or exposed rebar.
  4. Strengthening of structures. Various materials, such as mesh or fiberglass, can be used to reinforce floor structures.
  5. Applying a new coating. Depending on the requirements and purposes, different types of coatings can be applied to the floor, for example, epoxy, polyurethane or polymer.
  6. Finishing works. They include quality control of work, elimination of minor defects, cleaning of garbage and safety measures.

Each of these stages requires certain knowledge, experience and skills, so it is recommended to entrust the restoration of industrial floors to professional companies specializing in this type of work.

What does the problem with the foundation look like?

Problems with the subfloor soil can also cause the concrete industrial floor to collapse, as an unstable subfloor can lead to deformations and cracks in the floor.

Some of the most common problems with the substrate that can cause the concrete floor in industrial areas to collapse are:

  • uneven base, which leads to uneven distribution of the load on the floor;
  • insufficient preparation of the base before laying concrete;
  • incorrect reinforcement of the floor plate, which can lead to cracks and deformations in the floor;
  • subsidence of the base soil;
  • lack of waterproofing or regular flooding.
Features of repair of concrete floors in the warehouse and production

Some defects in concrete floors, such as surface contamination, small shrinkage sinks and cracks, can be corrected during routine maintenance. However, other defects such as chipped joints, exposed rebar with corrosion, formation of active cracks, failure of sealing joints, concrete painting and internal voids require immediate repair actions.

Repair of a concrete floor in a warehouse or production has its own characteristics, which must be taken into account when performing work. Some of these features include:

  1. The need to minimize downtime. Repairing a concrete floor in a warehouse or production facility can cause work to stop, which can reduce productivity and lead to financial losses. Therefore, you need to minimize downtime by choosing the fastest and most efficient repair solution.
  2. The concrete floor in a warehouse or factory is exposed to high loads, so repairs must be made using strong materials that can withstand them.
  3. During repairs, it is necessary to eliminate the causes of damage to the concrete floor in order to prevent the appearance of defects again. This may include strengthening the foundation, replacing fittings, repairing the drainage system, and
  4. so on. When choosing a repair method, it is necessary to take into account the operating conditions of the concrete floor, such as temperature, humidity, chemical influences, etc. This will help you choose the best repair method and materials.

But most importantly, the repair of concrete floors in a warehouse or production should be performed by qualified specialists who can take into account all the above features, and ensure the safety and efficiency of work.

Advantages of working with Premium Technologies

Premium Technologies is a company that has been operating in Ukraine and abroad for more than 10 years. Our company guarantees the safety and extension of the service life of industrial concrete floors after repair. We also take care of the environment by using environmentally friendly materials and disposing of waste.

We develop solutions of any complexity, both standard and individual industry projects in accordance with the technical conditions and requirements of the customer. We provide a full range of services, including design, engineering and construction works on the site, starting from the selection of appropriate technical solutions and materials and ending with the commissioning of the facility and warranty service. The price of repairs depends on the area and type of damage, as well as on the specifics of the object and the materials used.

If you have reached this block, then you care about the future of your property. By applying for help from qualified specialists in time, you will significantly save your time and financial costs.

The first step to save an object that is subject to destruction is to examine the building by specialists. This will help you avoid making rash or ill-considered decisions about measures aimed at stopping this process.

Premium Technologies specialists will go to the site and determine the type of foundation deformation and find out its causes. Depending on the data obtained, they will perform the necessary calculations, determine which measures will help to stop the destruction of the building, and which method of strengthening the foundation will be optimal.

Based on this information, you will be able to make an informed decision in which of the three directions to go: 
Repairs to industrial concrete roads can only be made after the causes of their deformation have been eliminated:
Questions answered by Premium Technologies:
What we guarantee
1

Almost instant results

2
Selecting and determining the appropriate solution together with the client
3

Only top-end equipment and tools

4
Possibility of phased implementation of the project in accordance with the client’s schedule
5

Post-project monitoring and responsiveness when improvements are needed. Communication 24/7 

6

Parallel improvement of hydro -, heat-and vibration insulation characteristics of structures

In any situation, it is important to consciously assess the risks of a decision or omission with a construction expert
25%
Savings compared to traditional technologies
2-3 days
Executing a standard project
5 years old
Minimum guarantee for completed work
18 seconds
Curing time of the material
0.5 mm
Accuracy of work performed
Our projects
Answers to frequently Asked questions

Performing work using Premium Technologies technology does not require moving out residents or stopping the operation of the house. 

The materials we use are durable and resistant to aggressive environments. Premium Technologies has the ability to guarantee works for up to 60 years. 

We use Premium Technologies geopolymer resin injection technology, which is similar to a "microsurgical operation" without excavation and excavation or clutter management.

Cracks in the walls are closed as the building structure rises. Windows and doors will work normally again if there were misalignments before. 

Most projects are completed within two to three days. Keep in mind that each project is different.
Most projects are completed within two to three days. Keep in mind that each project is different.

The injected material is environmentally inert and does not have a harmful effect on the environment.